P04C5 code meaning
Fuel Fill Door Lock Position Sensor/Switch Circuit Low
Powertrain system Generic code P04xx codes Check engine light
What P04C5 means
On plug-in hybrids with a sealed, pressurised tank, pressing the fuel button (open request) starts a refuelling mode: the module opens the tank valve, releases the pressure into the charcoal canister and only then unlocks the filler door via an electric actuator (Ford patent). The lock position sensor in the actuator reports locked or unlocked – not to be confused with the door position sensor (open or closed, P04B7–P04BA). P04C5 means its signal is permanently below the valid range – a short to ground, or with a switch to ground permanently closed. No manufacturer document available to us uses this code; the description follows CARB's rules for input and output components and patents on the door actuator.
P04C5 at a glance
- Check engine lightYes, usually on
- Emissions testCan fail
- Limp modeNot expected
- Repair difficultyMedium
- Typical labor0.5 to 2 hours
- Clears after repairAfter a drive cycle
Symptoms of P04C5
- Filler door does not unlock or lock reliably
- Refuelling system message
- Possibly check engine light
Common causes of P04C5
- Most likelyWire to the lock sensor shorted to ground
- PossibleSwitch in the actuator faulty
- PossibleWater ingress
- Less likelyModule
Check the most likely causes first. Replacing parts by guesswork is the most expensive way to clear a code.
Parts involved
Fuel fill door lock position switchFuel fill door lock actuatorSensor wiringEngine control module
What each part of P04C5 means
| P | Powertrain system: engine, fuel system, ignition, emissions and transmission. |
| 0 | Generic code: it means the same on every make (SAE standard). |
| 4 | Area: auxiliary emission controls (catalytic converter, EGR, EVAP). |
| C5 | The exact fault in that area. |
What to do next
- Note P04C5 and any other codes stored with it: several codes together often point to one cause.
- Check for loose connectors and damaged wiring around the parts the code names.
- Check open recalls for your car: some faults are fixed for free by the dealer. Enter your VIN.
- Clear the code only after the repair. If it comes back, the fault is still there.
Buying a used car? Scan it for stored codes before you pay. A recently cleared memory can hide a problem.
Questions about P04C5
What does P04C5 mean?
P04C5 means "Fuel Fill Door Lock Position Sensor/Switch Circuit Low". On plug-in hybrids with a sealed, pressurised tank, pressing the fuel button (open request) starts a refuelling mode: the module opens the tank valve, releases the pressure into the charcoal canister and only then unlocks the filler door via an electric actuator (Ford patent). It is a generic code, so it means the same on every make.
Is it safe to drive with P04C5?
Usually yes, for a short time, if the check engine light is steady and the car drives normally. If the light flashes or the car runs badly, stop and have it checked.
Will P04C5 fail an emissions test?
Yes, it can. P04C5 is emissions-related, so most inspection programs fail a car while it is stored or while the check engine light is on.
How hard is P04C5 to fix?
Difficulty: medium. A typical repair takes 0.5 to 2 hours of work. This is a job for a workshop.
Will P04C5 clear itself after the repair?
After the repair the car has to complete a drive cycle (a mix of city and highway driving) before the test runs again. Until then the readiness monitor shows "not ready", which can fail an inspection.