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P0B91 code meaning

Hybrid/EV Battery Voltage Sense R Circuit Range/Performance

Powertrain system Generic code P0Bxx codes Check engine light

What P0B91 means

Here the wiring of sense R is intact, but its value does not behave like a real cell. GM's 2019 hybrid powertrain processor demands that cell R moves at least 0.005 V in the same direction whenever the cell average shifts by more than 0.022 V; 35 failures out of 40 samples at 100 ms give a Type A fault. The 2016 Volt allows 7 s of failure in an 8 s window, the ELR 20 of 40 samples at 200 ms. On the 2012 two-mode trucks R is nickel-metal hydride block 18: blocks 18 and 19 are each multiplied by twenty, and if both estimates miss the pack voltage by more than 70 V in 160 of 170 samples, P0B91 is set as Type B. A frozen measuring channel or controller software is the usual suspect.

P0B91 at a glance

  • Check engine lightYes, usually on
  • Emissions testCan fail
  • Limp modePossible
  • Repair difficultyWorkshop only
  • Typical labor0.5 to 6 hours
  • Clears after repairWhen cleared with a scanner

Symptoms of P0B91

  • MIL on, vehicle often drives normally
  • Less electric assist or regenerative braking

Common causes of P0B91

  • Most likelyMeasuring channel R reporting a stuck value
  • PossibleOutdated battery controller or hybrid processor software
  • Less likelyBlock 18 or 19 voltage drifting on two-mode NiMH packs

Check the most likely causes first. Replacing parts by guesswork is the most expensive way to clear a code.

Parts involved

Hv battery voltage sense rWiring harnessBms

What each part of P0B91 means

PPowertrain system: engine, fuel system, ignition, emissions and transmission.
0Generic code: it means the same on every make (SAE standard).
BArea: hybrid propulsion.
91The exact fault in that area.

What to do next

  • Note P0B91 and any other codes stored with it: several codes together often point to one cause.
  • Check for loose connectors and damaged wiring around the parts the code names.
  • Check open recalls for your car: some faults are fixed for free by the dealer. Enter your VIN.
  • Clear the code only after the repair. If it comes back, the fault is still there.

Buying a used car? Scan it for stored codes before you pay. A recently cleared memory can hide a problem.

Questions about P0B91

What does P0B91 mean?

P0B91 means "Hybrid/EV Battery Voltage Sense R Circuit Range/Performance". Here the wiring of sense R is intact, but its value does not behave like a real cell. It is a generic code, so it means the same on every make.

Is it safe to drive with P0B91?

Drive gently and only to a workshop. With P0B91 the car can go into limp mode (reduced power) to protect itself.

Will P0B91 fail an emissions test?

Yes, it can. P0B91 is emissions-related, so most inspection programs fail a car while it is stored or while the check engine light is on.

How hard is P0B91 to fix?

Difficulty: workshop only. A typical repair takes 0.5 to 6 hours of work. This is a job for a workshop.

Will P0B91 clear itself after the repair?

Clear the code with a scanner after the repair. If the fault is fixed, it does not come back.

Look up another code

Technical content: OBDex open OBD-II database (public domain, CC0), checked 17 Oct 2026, edited for US drivers by the VinGear team.
Technical sources for P0B91